High Precision CNC Machining OEM Aluminum Stainless Steel Broaching Services
Product Introduction
Broaching is an efficient machining technique that employs a specialized multi-toothed cutting implement known as a broach to progressively remove material along a linear or circular trajectory in one continuous pass. This approach is characterized by its capacity to generate intricate interior and exterior configurations with outstanding dimensional uniformity, rendering it especially advantageous for mass-production environments where exactitude and rapidity are paramount. The broach tool incorporates sequentially arranged cutting teeth along its axis, with each successive tooth dimensionally increased relative to its predecessor, enabling gradual material excision during a unitary uninterrupted motion. This configuration obviates requirements for repetitive tool substitutions or elaborate machine kinematics, substantially diminishing operational cycles in comparison with conventional milling or shaping methodologies.
The broaching procedure can be classified into two fundamental categories: interior broaching and exterior broaching. Interior broaching is utilized to fabricate precisely configured apertures including keyseats, splined cavities, polygonal voids, and internal gear forms, wherein the tool is extracted or inserted through a pre-machined initial orifice. Exterior broaching, in contrast, machines external features such as turbine blade attachments, gear tooth geometries, and sophisticated contoured surfaces, typically involving workpiece translation past a stationary broach or tool traversal across an immobilized component. Contemporary broaching apparatus is engineered for dedicated applications and may be arranged as horizontal, vertical, or continuous configurations, with advanced iterations integrating computerized numerical controls, hydraulic actuation systems, and automated workpiece manipulation mechanisms to augment productive output.
Several pivotal merits establish broaching's industrial relevance. Primarily, it attains exceptional surface textures (generally within Ra 0.8–3.2 μm parameters) and restrictive tolerances (customarily maintained within ±0.01 mm ranges) that routinely preclude supplementary finishing operations. Secondly, the process demonstrates extraordinary reproducibility across multitudinous components, establishing its suitability for automotive powertrain elements (splined transmission shafts), aeronautical frameworks (turbine disk mounting slots), and armament production (barrel interior helical grooves). Furthermore, broaching exhibits commendable material adaptability, effectively processing diverse substances ranging from aluminum alloys and cast iron to high-resistance metallic compounds and sintered metals. Although preliminary tooling expenditures are considerable due to customized broach design and manufacturing requirements, per-unit economics become remarkably advantageous in high-volume manufacturing contexts, where accelerated processing cycles and minimal operative involvement yield substantial protracted economization.
Through sustained advancements in tool surface treatments (including titanium nitride and diamond-like carbon depositions), machine structural integrity, and cutting fluid formulations, broaching perpetuates its position as a foundational manufacturing methodology for applications necessitating complex geometric definitions, elevated precision standards, and production efficiencies that competing techniques find challenging to equalize economically or technologically.
Product Specification
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Tolerance
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±0.01 mm |
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Material Capabilities
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Aluminum, brass, bronze, copper, hardened metals, etc. |
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Application
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Industrial equipment, medical, auto parts, 3d printer, machine, etc. |
| Type |
Broaching, Laser Machining, Milling,Rapid Prototyping, Turning |
Product Show
Manufacturer Introduction
Frezer Technology CO., LTD is a modern manufacture that integrates research and development, production, design customization, sales, and installation. Our company focuses on CNC machining center.
Our company Frezer Technology CO., LTD was founded in 2000 and has more than 20 years experience of exporting for CNC machining parts to all over the world. Our company is located in Chongqing, a national advanced manufacturing base and beautiful mountain city. We have a professional and experienced team of 300 people, including an independent design team, research and development center, sales team, and 10 quality inspectors to give you perfect purchasing experience based on our technology, service and the excellent goods quality.
Our team
Our team are professional in service and quality control to give you the assurance of the pleased purchasing experience and the aftermarket service. Our mission is “ good service, good quality’, depend on more than 20 years experience to give you the solution to meet your requirements.
Packing
Ship in wooden crates to ensure product integrity.
Transaction Process
- Custom manufacturing based on provided drawings and samples
- Receiving your payment
- Design drawing confirmation
- Sample confirmation
- Production and inspection
- Packing
- Delivery
Delivery
FAQ
Q1: Do you support customization?
Yes.
Q2: What is the production time?
Normally one week after receiving your payment.
Q3: What is your minimum order quantity?
MOQ 1 set.
Q4: Are you a manufacturer?
Yes.
Q5: Which delivery methods can you support?
By air, sea, land, rail, express like DHL, UPS, FEDEX.
Il tuo messaggio deve contenere da 20 a 3000 caratteri!
