Custom Manufacturing Based on Provided Drawings or Samples CNC Machining Center Broaching Services
Product Introduction
The broaching process constitutes a highly productive machining operation utilizing a purpose-designed multi-tooth cutting device called a broach, which executes graduated material removal along either rectilinear or rotational pathways during a single machining stroke. Distinguished by its proficiency in creating elaborate internal and external configurations with exceptional dimensional regularity, this technique proves particularly valuable for high-output manufacturing where precision and velocity are decisive factors. The broach instrument features a progressive arrangement of cutting teeth along its longitudinal dimension, each successive tooth exhibiting marginally enlarged proportions compared to its antecedent, permitting incremental material reduction through one uninterrupted action. This architectural principle eliminates necessities for multiple tool interchanges or intricate equipment motions, markedly reducing processing durations relative to orthodox milling or shaping practices.
Broaching methodology bifurcates into two principal classifications: internal broaching and external broaching. Internal broaching serves to manufacture accurately shaped cavities such as keyway channels, spline grooves, polygonal perforations, and internal gear teeth configurations, whereby the tool is drawn or forced through a preliminarily formed initial aperture. External broaching machines outer topological features encompassing turbine blade attachment roots, gear tooth profiles, and complex curved surfaces, generally involving either workpiece movement across a stationary broach or tool progression over a fixed workpiece element. Modern broaching equipment is developed for specialized implementations and may be constructed as horizontally oriented, vertically oriented, or continuous-operation systems, with sophisticated variants encompassing computerized control interfaces, hydraulic power assistance, and automated component handling arrangements for optimized production throughput.
Broaching's industrial importance is defined through multiple crucial attributes. Initially, it accomplishes superior surface quality levels (commonly within Ra 0.8–3.2 μm spectrums) and confined tolerance ranges (typically sustained within ±0.01 mm limits) that often nullify requirements for subsequent refinement operations. Subsequently, the procedure displays remarkable replication fidelity across thousands of manufactured units, rendering it optimal for automotive transmission assemblies (splined axle components), aerospace structural elements (turbine disc slot formations), and firearms fabrication (barrel interior spiral rifling). Moreover, broaching manifests excellent material versatility, competently processing substances extending from aluminum composites and cast ferrous materials to high-performance metallic alloys and powder metallurgy products. While initial tooling investments are substantial owing to bespoke broach design and fabrication exigencies, per-component cost efficiency becomes extraordinarily favorable in mass-manufacturing circumstances, where swift operational cycles and reduced operator participation generate significant longitudinal financial economies.
Through continuous developments in tool coating technologies (such as titanium nitride and diamond-like carbon applications), machine frame rigidity enhancements, and cutting fluid system innovations, broaching sustains its standing as a cornerstone production process for applications demanding intricate geometrical configurations, elevated accuracy parameters, and manufacturing productivity that alternative approaches endeavor to rival both economically and technically.
Product Specification
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Tolerance
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±0.01 mm |
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Material Capabilities
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Aluminum, brass, bronze, copper, hardened metals, etc. |
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Application
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Industrial equipment, medical, auto parts, 3d printer, machine, etc. |
| Type |
Broaching, Laser Machining, Milling,Rapid Prototyping, Turning |
Product Show
Manufacturer Introduction
Frezer Technology CO., LTD is a modern manufacture that integrates research and development, production, design customization, sales, and installation. Our company focuses on CNC machining center. Our company Frezer Technology CO., LTD was founded in 2000 and has more than 20 years experience of exporting for CNC machining parts to all over the world. Our company is located in Chongqing, a national advanced manufacturing base and beautiful mountain city. We have a professional and experienced team of 300 people, including an independent design team, research and development center, sales team, and 10 quality inspectors to give you perfect purchasing experience based on our technology, service and the excellent goods quality.
Warehouse Show
We operate a modern factory spanning 15,000 square meters, equipped with advanced production facilities and efficient assembly lines. This allows us to flexibly scale our manufacturing capacity to fully meet your diverse production volume needs—from prototyping to mass production—ensuring timely, high-quality, and complete order fulfillment.
Packing
Ship in wooden crates to ensure product integrity.
Payment Methods
T/T,L/C,West Union,Alibaba Trade Insurance,AliPay
Transaction Process
- Custom manufacturing based on provided drawings and samples
- Receiving your payment
- Design drawing confirmation
- Sample confirmation
- Production and inspection
- Packing
- Delivery
FAQ
Q1: Do you support customization?
Yes.
Q2: What is the production time?
Normally one week after receiving your payment.
Q3: What is your minimum order quantity?
MOQ 1 set.
Q4: Are you a manufacturer?
Yes.
Q5: Which delivery methods can you support?
By air, sea, land, rail, express like DHL, UPS, FEDEX.
Il tuo messaggio deve contenere da 20 a 3000 caratteri!
